Treated and untreated waste water discharged into a storm drain in Korangi | Zofeen T Ebrahim
Part Two
Since smog became its own season during the dry rain-starved winter months in Punjab, the provincial government has introduced an anti-smog policy. Approved in October 2017, it states: “A wide range of small to medium-scale industries, including brick kilns and steel re-rolling mills make a much larger contribution [to smog] as compared to the size of their economic activity due to the use of “waste” fuels such as old tires, paper, wood, and textile waste.”
The environmental impact of these industries is visible even to the naked eye in Punjab’s two largest metropolises — Lahore and Faisalabad. The two cities house the highest number of factories after Karachi and are, unsurprisingly, counted among 10 places in the world with worst air quality.
Brick kilns seem like an obvious culprit for this state of affairs. They are everywhere on Lahore’s outskirts — even in areas that once used to be outside the city but are now parts of its bustling residential neighbourhoods. The black dense smoke that emits from their chimneys is a familiar sight in this part of the country.
Last winter, the Punjab government placed brick kilns at the top of the polluters against whom it decided to take action. It divided the province into three zones – green, yellow and red – depending on their air quality and, for two months, starting from November 3, ordered the closure of all brick kilns in the red zone that includes Lahore and has the worst air quality. (Kiln owners moved the Lahore High Court against the closure and had it restricted to less than a month.)
Some of them, though, used the closure as an opportunity to improve their production processes. A kiln near Thokar Niaz Baig, a village on the southern edge of Lahore, shows how this has been done.
Located off a busy road that leads to Lahore-Islamabad motorway, the kiln is surrounded by localities that house educational institutions, markets and a few thousand residences. Its untreated smoke can potentially threaten many lives.
On a recent spring afternoon, its owner Muhammad Islam is wearing a dark blue shalwar kameez with a matching waistcoat and a pair of sturdy black shoes which have a thick rubber sole — fit for a walk on a smouldering surface. As he moves around above the kiln’s furnace, heat seems to emanate from underneath his feet, travelling imperceptibly but quickly upwards.
A greyish smoke is coming out of the bluish chimney jutting straight out into the sky from the furnace. The smoke looks almost like dark grey clouds. Another kiln right next to it, also owned by Islam, has a blackened chimney that is releasing thick black smoke.
“I was the first one to use a new technique for baking bricks in Pakistan,” he says, all smiles, as he stretches his arm towards unbaked bricks laid out in front of him.
Here is how the new technique differs from the old one: at an ordinary kiln, unbaked bricks are lined in neat rows in the furnace; hot air that passes through them leaves the furnace unhindered to escape through the chimney. The environment-friendly technique requires bricks to be lined in a way that they create obstacles in the way of hot air, trapping most pollutants inside the furnace rather than allowing them to escape into the atmosphere. Coal inserted into the furnace is also crushed to a powdered form so that its carbon content burns down to the maximum. The most important constituent of the new technique is a blower that makes hot air rotate through the furnace.
Kiln owners are required to use the new technique by a new Punjab government policy formulated as per the recommendations of a commission set up on December 19, 2017, by the Lahore High Court. The commission’s mandate was “to formulate a smog policy for Punjab [in order] to protect and safeguard the life and health of the people of [the province]”. It later identified many contributors to smog, chief among them being brick kilns, various industries, emissions from motor vehicles and the burning of urban and agricultural waste.
One of the commission’s main recommendations wanted the provincial government to ensure that 200 kilns “be upgraded to [a] more efficient” technique.
Though the commission also suggested the provincial government provide credit facility to kiln owners, build their capacity and transfer technology to them, most of the upgrading has happened without provincial administration’s involvement. The absence of official support is a major reason why the scale of change in brick kilns remains small so far. Without government money coming to their aid, most kiln owners find the costs of the new technique to be prohibitive.
A kiln equipped with the new technique costs 3.3-3.5 million rupees in total. The blower alone costs around 600,000 rupees. The technology required for putting together the blower, according to Islam, does not exist in Pakistan. Kiln owners, therefore, are experimenting with different shapes and structures to see which one works the best and lasts the longest. More often than not, their experiments also fail.
While capital costs of building kilns with the new technique are high, these kilns need much less money for their running costs than that required by traditional kilns, says Islam. The new technique is fuel efficient because it helps coal burn longer and keeps almost all the hot air within the furnace. It, thus, saves a lot of money to be spend on coal.
Naveed Saqib, who runs a company that provides environmental solutions to various industries, has been in the business for the past 19 years. It is only now that local businessmen are approaching him to engage his services, he says. Earlier, according to him, all his customers were multinational companies.
One of the biggest challenges he faces is making industrialists see value in pollution prevention. If this does not make economic sense to them, they will never invest in costly mechanisms to reduce toxic industrial emissions. “The strongest resistance comes from Lahore,” says Saqib who is a resident of Faisalabad but has customers throughout the country.
Industrials in Lahore seem to believe the government will soon back off from its current focus on the implementation of environmental rules and regulations, he says. So, they do not take the problem seriously.
Their views may change if superior courts maintain their policy of treating environmental problems as urgently as they have been doing in recent past.
One of the most important judicial initiative in this regard was a suo moto notice taken in early 2018 by the Supreme Court over persistent smog in and around Lahore. Some months later, the apex court forced the provincial government to take urgent and strong action against those sectors of the economy whose emissions, according to the findings of Punjab’s own smog commission, are contributing the most to smog.
The resultant action convinced the owners of many steel smelters in Lahore that they can no longer shun the responsibility for their highly-polluting production processes. They now appear willing to change their dirty old ways, says Saqib.
The main pollutant in steel production is not unburnt carbon – as is the case with traditional brick kilns – but other particulate matter. The smoke that comes out from a steel furnace burning at 1,700 degrees centigrade is actually dust of various oxides – such as nickel – that may cause chronic bronchitis, sinus blockade, breathing difficulties and even lung cancer.
The mechanism to capture these oxides before they get dispersed in the atmosphere is more complex than the one used in environment-friendly brick kilns. It is also way more costly. Only large steel factories have the money to put it in place. The smaller ones cannot afford it.
Saqib has set up one such mechanism at a Faisalabad-based steel mill. He has built a roofless room right on top of the mill’s furnace. A blower fixed in the centre of this room sucks in all the smoke from the furnace, making it rise up in an S-shaped pattern and sending it to another machine where pollutants are captured and turned into very fine ash.
This ash is not entirely useless. It can be exported to China for 60-70 rupees per kilogramme. This opportunity, Saqib says, could become an incentive for steel factories to add smoke filtration plants to their furnaces.