Coolies wait at the Lahore Railway Station | Arif Ali, White Star
The factory consists of many workshops and sheds where different processes are carried out — from the construction of bogeys to their attachment to chassis frames and wheels and from paint to the installation of interiors and other fixtures. Once the exteriors and interiors of a carriage are complete, it is put to a water test to check for and mend leakages. A finished carriage is then transported to Rawalpindi Railway Station.
Abdur Rehman, a young engineer at the factory, excitedly walks to a shed where a rusting carriage awaits rehabilitation. The rehabilitation is part of an attempt by the railway to save money. The run-down carriage is being stripped down. Side walls, roof, seats, bathrooms, windows, chassis frame, wheels — everything is being taken out for repair, refurbishing and replacing, if required. “This carriage is made with German technology,” says Rehman.
Some brake vans can be seen a little distance away. These are to be used as safety coaches for trains transporting coal from Karachi to power stations being built in central Punjab. The railway is inducting 15 such brake vans — five of which have been made.
Rehman then walks towards another workshop where a newer Chinese bogey is being readied to be placed on chassis and wheels. These Chinese carriages are fit to travel at 160 kilometres per hour, he says proudly.
A new gleaming locomotive made by General Electric, an American company, is parked at the locomotive shed inside Karachi’s Cantt Railway Station. It is one of the 55 locomotives purchased recently from the United States. By the end of this month, according to a performance report, all these engines will arrive in Pakistan. Procured at a cost of 213.689 million US dollars, these are reportedly able to haul around 3,400 tonnes of coal in a single trip.
The engines are going through trial runs in Karachi. Recently, consultants from United States and China visited the shed to teach local workers how to maintain them. These will be used to haul coal from Port Qasim to power plants in Sahiwal and other areas in Punjab.
The locomotive workshop in Lahore is assembling freight wagons to be attached to these engines.
An old steam engine is perched on a raised platform inside the locomotive workshop built in 1912 to manufacture and overhaul steam engines. These days it only repairs and rehabilitates imported diesel engines. (Another factory located in Risalpur town of Khyber Pakhtunkhwa province, about 145 kilometres to the northwest of Islamabad, employs more than 550 people and assembles diesel-electric engines “with the collaboration of different countries”, as per its Facebook page.)
The workshop employs 1,843 people — 473 short of its sanctioned strength. The biggest gap between the sanctioned strength and the actual number of employees is in the ‘skilled labour’ category where 1,181 people work against 1,465 approved posts — that too at a time when the workshop is getting massive amounts of work.
Ahsan Zamir, a young assistant works manager, points to some stripped down trains parked in one corner of the workshop. Their wheels and chassis frames are being rehabilitated. The project also involves the rehabilitation of 27 diesel engines that have been taken apart completely. Their faulty parts are being replaced and additional components are being added to them to modernise their functions. Only 12 of the 27 engines remain to be rehabilitated, says Zamir. The cost to rehabilitate them stands at 6.284 billion rupees.
The Pakistan Railways has 457 engines in total but only a little more than half of them are functional. The ratio was even worse a few years ago.
When Khawaja Saad Rafique took over the ministry in 2013, the department had only 180 operational engines, says Shahid Aziz, a mechanical engineer at Railway Headquarters in Lahore. “We are now operating 290 engines,” he says. Out of the recently added engines, says Aziz, “53 have been purchased from China, 20 are rehabilitated old engines and the rest have been made functional through a special repair project [costing around five billion rupees]”.
These improvements have helped the railway to operate on average 10 freight trains a day. Four years ago, only two freight trains were operating per day.
Junaid Qureshi lives a comfortable life in Karachi’s Defence area, making regular visits to his son who lives in the United States. The soft-spoken man, in his mid-sixties, worked as general manager operations of Pakistan Railways between May 2012 and August 2014. It was a time when the railway’s performance was at its lowest. Its public image was even lower.
Only a couple of months before Qureshi took charge, Justice Iftikhar Muhammad Chaudhry, then chief justice of Pakistan, ordered National Accountability Bureau (NAB) to initiate an investigation into the disposal of 39,000 metric tonnes of railway scrap allegedly sold in violation of prescribed rules. Those who received the contract to buy the scrap were allegedly close to Ghulam Ahmad Bilour who was then railway minister.
Saeed Akhtar, who was working as general manager of operations at the time, was due to retire on March 14, 2012 but the then prime minister Yousaf Raza Gillani gave him an extension, allowing him to retain the post. The Supreme Court hit back and ruled that the extension was illegal. Akhtar was arrested by NAB on March 29, 2012, for his role in the scrap contract as well as for the purchase of 69 engines from China during the government of Pervez Musharraf at a price of 98 million US dollars without checking whether they suited the local lines and railway stations.
Qureshi, however, does not blame Bilour for the railway’s woes. In his opinion, the biggest setback to the railway over the last couple of decades has been its trifurcation in 1997 under the recommendations made by former cricketer Javed Burki who at the time was working as federal railway secretary. The objective of the move was to split the rail’s entire system into three smaller entities – a passenger unit, a trade unit and an infrastructure unit – in order to facilitate private-sector investment in each of them. The government hoped the private sector would be interested in getting the control of trade and freight operations, thereby generating revenues that could then be invested in other parts of the railway.
“This plan was tried for three years,” Qureshi says, but was rolled back after it did not bring in the much-anticipated investment and revenues. It was also not efficient as it deprived the rail system of its unity of command, he says.
The second major move in the wrong direction was the decision during the government of Pervez Musharraf to downsize by banning new hiring. “What the government did not realise was that rail system works like a nursery,” says Qureshi. Drivers are not hired directly, for instance. They are promoted from apprentices and assistant drivers. Once a ban was imposed on hiring apprentices and assistant drivers, it gradually started having an impact on the number of drivers, thereby depleting the railway’s human resource over time. One of its major effects was that labour morale went down, he adds.
The third major problem, according to Qureshi, have been the ambitious targets set in Vision 2025, a planning document prepared by Ahsan Iqbal, federal minister for planning and development. The document envisions expanding the rail’s share in transport from the existing four per cent to 20 per cent. This will require a massive upgrading of the rail network. It is not clear how this upgrading will be financed, says Qureshi, given that the railway is still running at a loss even when it has increased its revenue. “The railway is a capital-intensive organisation. You need a huge amount of money to run it.”
A major hurdle that expansion plans face is that every piece of equipment and machinery has to be imported, says Qureshi. Various efforts at technology transfer and import-substitution in engine manufacturing and carriage-building have been either insufficient or flawed, he says.
A related issue is the time rail-related imports take. Other than in India and Pakistan, broad-gauge rails are not used anywhere in the world. Any order that Pakistan places for imports takes about three years because the manufacturers have to comply with our specifications and requirements, he points out.
The fourth floor of the building where the railway ministry is headquartered in Islamabad is cramped and congested but the staff here is accessible. This is where the policies are made. It has a completely different ambience – of austerity and simplicity – from the decadent bureaucrat-is-king culture at the headquarters in Lahore from where operations are run.
Muhammad Aftab Akbar, spokesperson for the ministry and secretary Railway Board, says the rail’s large infrastructure requires funds before it can generate returns. Highlighting the problems, he says: “Until recently, there was uncertainty. Trains were not adhering to their schedule. No safety standards were being maintained. Rail officials did not know when a train’s engine would stop working,” he says. He then lists the achievements of the current administration: revenues have doubled to 36 billion rupees in 2015-16 as compared to 18 billion rupees in 2012-2013.
Akbar claims the political leadership has started to pay attention to the railway and has begun to allocate funds to it. Khawaja Saad Rafique has brought professionals from the private sector into the management and has stopped the tradition of shuffling officers from one post to the other, the secretary says.
A senior ministry official, Mazhar Ali Shah, has been working closely with the Chinese on CPEC-related projects. He travels to China frequently and is often in meeting with the Planning Commission in Islamabad. He says the government has declared the improvement and upgrading of the main Karachi-Lahore-Peshawar railway line as a high priority project under CPEC. The railway has already completed its feasibility report, he says, adding that the bidding process will start as soon as the final agreement is complete.
Shah expects work on the line to begin by August this year. It will be completed in the next five years, he says, and will transform the entire railway system. “The current 65-70 kilometres-per-hour train speed will go up to 160 kilometres per hour.” The Chinese will also help Pakistan in connecting Gwadar with Jacobabad and Quetta and also Quetta with Dera Ismail Khan, he says.
With these projects in the pipeline, Akbar rules out privatising the railway, a policy almost all previous governments have pursued since the 1980s. “Privatisation is not an option. What we are interested in is public-private partnership in areas other than main operations,” he says.
Javed Anwar Bobak is effectively the chief executive officer of Pakistan Railways. Working as general manager operations, he operates from a spacious office at Railway Headquarters in Lahore. He joined the railway in 1984 and has worked in almost all sections, except workshops.
A major problem with the railway, according to him, is that none of its secretaries or chairmen since 1991 have been individuals familiar with this field. Officers from police, customs, commerce, and audit and accounts services have worked on these two top posts, he says, but no one from the railway. Someone who has worked in the railway is supposed to know more about its functions and flaws than someone from another department, Bobak argues.
He gives the example of Javed Burki. “He was not a rail man.” That is why his trifurcation plan only created a lot of chaos. There was “no unity of command” left as a result of it. Though the government reversed major parts of the plan, it was “never fully undone”. The railway has been in free fall since then, says Bobak.
The other disastrous move, according to him, was reconstitution of the Railway Board during the second government of Nawaz Sharif (in 1997-1999). The original board included senior most officers from all sections within the railway. The government, instead, constituted a board to be headed by the railway minister and to have all but one member from the private sector. The reconstituted board never became fully functional, allowing the chairman to set up an ad hoc body for taking decisions, Bobak points out.
He argues that Pakistan never had an integrated transport policy. And whatever policy there was, he says, it was never consistent. In the absence of a focus on policy, governments chose to pump money into their pet projects. That, he claims, has been changed by the current administration. “We are not just showcasing one new train. We are making changes that will last.”
The writer is a staffer at the Herald.
This was originally published in Herald's June 2017 issue. To read more, subscribe to the Herald in print.